Gelatin Coloring Mixing Tshuab|Batch Xim

Product Overview

Peb Softgel gelatin coloring tshuab yog lub hom phiaj - ua siab -shear dispersing system tsim tshwj xeeb rau cov pigmentation ntawm gelatin daws hauv softgel capsule manufacturing. Lub softgel capsule colouring tshuab ua ke nrog vertically lifting siab -shear mixing taub hau nrog kev sib txawv zaus tswj ceev, xa cov xim tsis sib xws thoob plaws hauv cov gelatin batch yam tsis qhia cov pa npuas los yog ua rau shear degradation ntawm gelatin matrix.

Thegelatin tshuaj pleev xim cov cuab yeej ua haujlwm raws li qhov chaw nyob ruaj ruaj nyob rau saum toj ntawm koj qhov kev pabcuam gelatin uas twb muaj lawm. Tom qab lub voj voog xim tiav lawm, lub taub hau sib xyaw nqa tawm ntawm lub nkoj, tso cai rau lub tank gelatin txav mus rau hauv kab encapsulation. Qhov kev nqa no- tawm kev tsim qauv ua kom muaj kev hloov pauv sai sai, kev nkag tau yooj yim rau kev ntxuav, thiab kev sib raug zoo nrog ntau lub tso tsheb hlau luam hauv ntau- cov khoom tsim khoom.

Xim Consistency Engineering

Ua tiav cov khaub ncaws, cov xim rov ua dua tshiab tom qab batch yog ib qho ntawm cov teeb meem tseem ceeb tshaj plaws hauv kev tsim cov softgel. Peb Softgel gelatin coloring tshuab yog tsim nyob ib ncig ntawm peb lub hauv paus ntsiab lus uas ua kom cov xim zoo sib xws:

Tswj tau siab -Shear Deagglomeration
Lub rotor-stator dispersing lub taub hau ua kom muaj zog hauv zos shear rog uas ua rau cov xim agglomerates mus rau qhov loj me me. Tsis zoo li cov kiv cua yooj yim uas tsuas yog siv cov kua dej ntau xwb, lub siab -shear head nquag ua txhua yam gelatin ntim uas dhau los ntawm rotor-stator qhov sib txawv - kom tsis txhob muaj cov xim tsis sib xws nyob hauv cov khoom kawg.
• 0 - 1,400 RPM hloov pauv ceev ntawm VFD tswj - sib phim rau hom xim thiab gelatin viscosity
• Precision-machined SS316L rotor-stator los ua ke rau kev siv zog rov ua dua
• Circulating flow pattern draws gelatin upwards los ntawm qhov chaw shear thiab tawm radially sab nraud

Reproducible Immersion Qhov tob

Cov xim sib txawv feem ntau tshwm sim los ntawm qhov sib xyaw ua ke ntawm lub taub hau qhov chaw txheeb ze rau gelatin nto. Peb lub tshuab nqa hydraulic muab qhov tseeb, rov ua qhov ntsug ntsug:
• 700 mm lifting strokes nrog rau sab sauv thiab qis qis keyboards kom zoo ib yam immersion qhov tob
• Hydraulic khiav mechanism kom du, vibration - dawb ntsug mus ncig
• Txoj hauj lwm tuaj yeem nres ntawm txhua qhov chaw raws tus mob stroke - hloov mus rau ntau qhov sib txawv
• Integrated level sensor paub meej tias submergence kom zoo ua ntej sib tov pib

Batch-rau-Batch Process Repeatability

Txhua qhov ntsuas uas cuam tshuam rau xim dispersion yog tswj tau thiab kaw tau:
• Kev teeb tsa digital ceev nrog VFD - tib RPM txhua pawg, tsis muaj tus neeg teb xov tooj hloov pauv
• Programmable mixing time thiab ramp -up profiles
• Standardized rotor-stator geometry thoob plaws txhua lub tshuab - nplai-nce yam tsis muaj re- characterization
• Ua raws li hydraulic positioning kom zoo ib yam ndlwg qauv batch tom qab batch

Txheej Txheem Ua Haujlwm & Ua Haujlwm

Lub Softgel gelatin coloring tshuab integrates seamlessly rau tus qauv softgel gelatin npaj workflows:

Tank Positioning

Gelatin service tank (pre-melted thiab degassed) yog nyob rau hauv lub taub hau dispersing

Lub taub hau qis

Hydraulic nqa txo qis lub taub hau sib xyaw rau hauv cov tshuaj gelatin mus rau qhov ua ntej -teeb immersion qhov tob

Pigment Ntxiv

Colorant (kua los yog hmoov pigment dispersion) yog ntxiv rau gelatin nto

Dispersion Cycle

Siab- shear tov khoom khiav ntawm kev tswj ceev rau lub sijhawm teev tseg - cov xim yog kos los ntawm rotor- stator qhov sib txawv thiab sib npaug sib faib thoob plaws hauv pawg

Lub taub hau nqa & Tank tshem tawm

Tom qab lub voj voog ua tiav, lub taub hau sib xyaw ua kom pom tseeb ntawm lub nkoj; cov xim gelatin tank txav mus rau pem hauv ntej kom tuav lossis ncaj qha mus rau cov kab encapsulation

Ceev ceev

Lub taub hau sib xyaw tuaj yeem muab yaug rau hauv - qhov chaw los ntawm kev txo qis rau hauv lub tank yaug, lossis lub rooj sib dhos tuaj yeem raug tshem tawm kom huv tag nrho ntawm kev hloov khoom.

Common Coloring Challenges & Solutions

Qhov teeb meem xim zoo	Keeb kwm	Engineering Solution
Xim specks / me ntsis nyob rau hauv tiav capsules - pom undispersed pigment hais	Pigment agglomerates tsis tawg; tsis txaus shear zog	Rotor-stator siab-shear head generates intense localized shear that deagglomerates pigment down to the first particle size; adjustable ceev matched rau pigment hardness
Batch-rau-batch xim variation - pom ntxoov ntxoo txawv ntawm ntau lawm khiav	Lub sijhawm sib xyaw tsis sib haum, ceev, lossis lub taub hau immersion qhov tob ntawm cov neeg ua haujlwm	VFD digital ceev tswj + hydraulic positioning nrog txwv keyboards + programmable timer - tag nrho cov tsis tseem ceeb yog teeb tsa tus nqi, tsis yog tus neeg teb xov tooj txiav txim
Cov xim tsis sib xws - tsaus ntuj thiab sib dua ntawm thaj chaw hauv tib pawg	Kev ua haujlwm tsis zoo; pigment tsuas yog ua tiav ze ntawm thaj chaw sib xyaw	Ua ke siab -shear dispersion nrog radial paug ntws qauv - ua tiav gelatin raug thawb tawm sab nraud thiab nqes, tsim tag nrho - tank ncig los ntawm thaj chaw shear
Cua nkag / foaming - npuas hauv gelatin cuam tshuam cov tshuaj ntsiav zoo	Vortex tsim ntawm qhov chaw; sib tov heev ze rau cov kua nto	Tswj immersion qhov tob kom rotor tag nrho submerged; gradual speed ramp-up tiv thaiv nto vortexing; sub-nto xim xim ntxiv xaiv muaj
Gelatin viscosity poob tom qab xim - degraded Bloom zog	Ntau dhau shear lossis ntev siab -kev sib xyaw ceev ua rau cov gelatin molecular chains	Kev tswj ceev ceev tso cai rau kev ua kom zoo tshaj qhov siv zog - tsuas yog txaus kom tawg cov xim tsis dhau - ua cov gelatin matrix; lub sij hawm cycles tiv thaiv dhau - sib tov
Hla -kev pheej hmoo kis kab mob ntawm kev hloov xim	Nyuaj-rau- huv si sib dhos; pigment residue nyob rau hauv crevices	Lift- tawm qauv muab tag nrho nkag mus rau lub taub hau sib tov; SS316L polished nto; ncej sib dhos disassembles yam tsis muaj cuab yeej rau kev tu kom huv si thiab kev soj ntsuam pom

Hygienic Design & Cleanability

Khoom siv ntawm kev tsim kho

Tag nrho cov khoom-cov khoom sib cuag: SS316L stainless hlau
Electropolished nto (Ra tsawg dua lossis sib npaug li 0.8 μm) kom yooj yim tu
Ncej thiab kev txhawb nqa: SS304 square tube siv
Hydraulic lem: corrosion{0}}cov hlau tiv thaiv

Cleaning Accessibility

Tag nrho nqa- tawm lub taub hau - ua tiav nkag mus rau txhua qhov chaw ntub dej
Ceev-disconnect ncej sib dhos - tsis muaj cuab yeej yuav tsum tau rau disassembly
Yaug-hauv- qhov chaw muaj peev xwm siv lub tank ntxuav tshwj xeeb
Tsis muaj ob txhais ceg tuag los yog crevices nyob rau hauv cov khoom - cheeb tsam
Smooth, polished rotor-stator nto tiv thaiv pigment buildup

Technical Specifications

Parameter	CM Standard	CM -W Wide Frame
Dispersion Tsav Fais Fab	7,5 kW :os	7,5 kW :os
Mixing Speed Range	0 - 1,400 RPM (VFD hloov pauv zaus tswj)
Hydraulic Lift zog	0.75 kW hydraulic lub tog raj kheej tsav
Lifting Stroke	700 hli
Cov Khoom Siv Sib cuag	SS316L stainless hlau
Tau tshaj Tank Volume	200 - 500 L gelatin service tanks	300 - 800 L gelatin service tanks
Kev Siv Hluav Taws Xob	380V / 3-phase / 50Hz (configurable rau cov qauv hauv zos)
Tswj Cheebtsam	Schneider hluav taws xob Cheebtsam; Siemens zaus converter
Qhov taw qhia (L × W)	1,365 × 500 hli	1,600 × 800 hli
Zuag qhia tag nrho qhov siab (qis)	2,400 hli	2, 070 mm
Zuag qhia tag nrho qhov siab (tag nrho nqa)	3,150 mm	2, 770mm

Standard & Yeem Configurations

Standard Configuration

• 7.5 kW siab-shear disperser nrog SS316L rotor-stator taub hau
• Hydraulic lifting system nrog 700 mm stroke thiab txwv keyboards
• VFD hloov pauv ceev tswj (0 - 1,400 RPM)
• Push- khawm tswj vaj huam sib luag nrog ceev zaub, nqa tswj, thiab nres thaum muaj xwm ceev
• Qib sensor rau immersion paub meej
• SS316L khoom-cov chaw tiv tauj (electropolished)
• SS304 stainless hlau ncej nrog adjustable theem taw
• Schneider hluav taws xob Cheebtsam, Siemens zaus converter

Kev hloov kho tshiab

• 21 CFR Part 11 Kev Ua Raws Li Pob Khoom: Cov ntawv kos npe hauv hluav taws xob, kev tshawb xyuas txoj kev, cov neeg siv nkag mus rau qib tswj rau kev tswj hwm kev tsim tshuaj.
• Sub-Surface Pigment Injection Port: Kaw cov xim ntxiv hauv qab ntawm gelatin nto kom tsis txhob muaj plua plav thiab txo cov cua nkag
• Tank Alignment Guide System: Pem teb-mounted positioning guides rau qhov chaw tso tank nyob rau hauv lub taub hau sib tov
• Dedicated Wash Cart: Txawb SS316 yaug lub tank rau hauv - qhov chaw tu lub taub hau tawg ntawm cov khoom siv
• Ntau Rotor-Stator Heads: Hloov taub hau nrog qhov sib txawv sib txawv rau ntau hom xim thiab viscosities
• Kev ntsuas kub ntsuas kev sib xyaw: Hauv - kab ntsuas kub kom ntseeg tau tias gelatin nyob hauv qhov ua tau zoo tshaj plaws thaum lub sijhawm xim

Ua raws li & Zoo

FDA- Cov Khoom Siv Tau Zoo: Txhua yam khoom siv- cov khoom sib txuas siv SS316L stainless hlau - ua raws FDA 21 CFR Part 211 cov cai rau cov khoom tsis yog -reactive, non- cov khoom siv nqus
EU GMP Alignment: Hygienic tsim txhawb kev huv thiab kev tshuaj xyuas qhov muag rau kev tsim tshuaj
CE Marking Muaj: Tag nrho CE daim ntawv pov thawj pob rau European lag luam kev teeb tsa
Material Traceability: Cov ntaub ntawv ntsuam xyuas cov ntaub ntawv (MTR) muaj rau tag nrho cov khoom SS316L -cov khoom tiv tauj
Cov ntaub ntawv pov thawj: phau ntawv ua haujlwm, phau ntawv qhia kev tu, hluav taws xob schematics, thiab cov npe khoom seem suav nrog; IQ/OQ cov ntaub ntawv muaj nyob rau ntawm kev thov

Kev Pabcuam & Txhawb

Installation & Commissioning

Ntawm - kev saib xyuas qhov chaw teeb tsa thiab kev cob qhia tus neeg teb xov tooj los ntawm cov kws tshaj lij tsim nyog

Warranty

12-hli kev lees paub npog qhov chaw thiab kev ua haujlwm

Khoom seem

suav nrog ib -xyoo muab khoom hnav.

Kev Txhawb Kev Ua Haujlwm Zoo

Peb cov engineers txheej txheem softgel tuaj yeem qhia txog qhov zoo tshaj plaws ceev ceev, sib tov lub sij hawm, thiab pigment dispersion tsis rau koj cov formulations.

Retrofit Compatibility

tuaj yeem ua ke nrog cov kev pabcuam gelatin uas twb muaj lawm thiab cov kab npaj los ntawm feem ntau cov khoom lag luam softgel